How to choose an air compressor in the laser cutting industry?

In recent years, laser cutting has become the leader in the cutting industry with its advantages of fast speed, good cutting effect, easy use and low maintenance cost. Laser cutting machines have relatively high requirements for compressed air sources. So how to choose an air compressor that provides compressed air sources?

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 First we can refer to the following table to make preliminary power and pressure selections:

Laser cutting machine power Matching air compressor Recommended cutting thickness(carbon steel)
Within 6kw 15kw 16bar Within 6mm
Within 10kw 22kw 16bar/15kw 20bar About 8mm
12-15kw 22/30/37kw 20bar 10-12mm

 NOTE:

If there are other gas equipment in the workshop, air compressor needs to choose bigger one.

The above is only a reference matching scheme. According to different brands of laser cutting machines and air compressors, there maybe differences in the specific power selection.

Multiple laser cutting machines can use the same air compressor to supply air, but the air supply volume must be calculated.

So what are the characteristics of each of our three models, and what are the model parameters?

1.16bar

(1)IE3/IE4 permanent magnet motor

(2)Constant voltage/mute

(3)Automotive grade design

(4)Small footprint

(5)Light in weight

(6)Easy to install and easy to maintain

(7)Five-stage filtration,the maximum protection of your laser cutting machine.

Model OPA-15F/16 OPA-20F/16 OPA-30F/16 OPA-15PV/16 OPA-20PV/16 OPA-30PV/16
Horsepower(hp) 15 20 30 15 20 30
Air displacement/ Working pressure (m³/min. / bar) 1.0/16 1.2 / 16 2.0 / 16 1.0/16 1.2 / 16 2.0 / 16
Air Tank(L) 380/500 380/500 500 380/500 380/500 500
Air outlet diameter DN20 DN20 DN20 DN20 DN20 DN20
Type Fixed Speed Fixed Speed Fixed Speed PM VSD PM VSD PM VSD
Driven method Direct driven Direct driven Direct driven Direct driven Direct driven Direct driven
Start method Υ-Δ Υ-Δ Υ-Δ PM VSD PM VSD PM VSD
Length (mm) 1820 1820 1850 1820 1820 1850
Width (mm) 760 760 870 760 760 870
Height (mm) 1800 1800 1850 1800 1800 1850
Weight (kg) 520 550 630 530 560 640
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2.20bar

(1)Using Hanbell AH host, low noise, more air supply and longer service life.
You can watch our video about Hanbell AB air end + INOVANCE inverter operate uploaded on YouTube:

(2)PM VSD series adopts lnovance frequency converter, which can only be controlled by frequency conversion, energy saving rate reaches 30%-40%.

(3)Max pressure can reach 20bar,effectively assist the laser cutting machine to complete the cutting work.

(4)Using CTAFH five-stage precision filter, oil, water and dust removal can reach 0.001um.

(5)The six-bearing customized main engine has high precision, good stability, low vibration and more stable operation.

Model OPA-20F/20 OPA-30F/20 OPA-20PV/20 OPA-30PV/20
Power(kw) 15 22 15 22
Horsepower(hp) 20 30 20 30
Air displacement/Working pressure (m³/min. / bar) 1.01/20 1.57 / 20 1.01 / 20 1.57/20
Air Tank(L) 500 500 500 500
Air outlet diameter DN20 DN20 DN20 DN20
Type Fixed Speed Fixed Speed PM VSD PM VSD
Driven method Direct driven Direct driven Direct driven Direct driven
Start method Υ-Δ Υ-Δ PM VSD PM VSD
Length (mm) 1820 1850 1820 1820
Width (mm) 760 870 760 870
Height (mm) 1800 1850 1800 1850
Weight (kg) 550 630 560 640

3.Skid mounted

1. Using permanent magnet variable frequency (PM VSD) screw air compressor, saving energy by 30%.

2. The modular adsorption dryer is used, which saves space, saves energy, has low power consumption, good pressure dew point stability, and higher efficiency in handling air compressors.

3. Adopt five-stage high-precision filter, dust removal, water removal, oil removal effect can reach: 0.001um.

4. lt adopts a large-capacity air storage tank, 600Lx2, with a total capacity of 1200L, which provides guarantee for the stable operation of the air compressor.

5. Cold dryer + modular suction + five-stage filter to provide absolutely pure air and better protect the lens of the laser cutting machine.

6. Large air supply capacity, capable of supplying air to multiple laser cutting machines at the same time.

Model

Laser-40PV/16

Laser-50PV/16

Power

30KW 40HP

37KW 50HP

Pressure

16bar

16bar

Air Supply

3.4m3/min = 119cfm

4.5m3/min= 157.5cfm

Type

PM VSD with lnverter

PM VSD with lnverter

Size

2130*1980*2180mm

2130*1980*2180mm

Outlet size

G1"=DN25

G1"=DN25

Filter level

CTAFH 5-clase

CTAFH 5-clase

Filtration accuracy

Oil removal water removal dust removal filtration accuracy: 0.001um

What should you pay attention to when using an air compressor on a daily basis?

PRECAUTIONS FOR DAILY USE:

1. lf air compressor is used less, the oil and gas barrel needs to be drained regularly, otherwise air end will rust.

2. 4-IN-1 series (OPA series) air tank needs to be flushed with water about once every 8 hours. If automatic drain valve is installed, manual operation is not required.

SIMPLE POWER-ON STEPS:

1. Connect the power supply (after power-on, if it displays: phase sequence error, swap the positions of any two live wires, and then restart)

2. Turn on the air dryer 5 minutes in advance, and then start the air compressor;You can use the air compressor normally.

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If you have any other questions, please feel free to contact us.

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Post time: Dec-07-2023